Projects



Experience You Can Trust



Some Projects with our Engineering Team:

Industrial Automation, PLC, HMI, VFD, Robot, Controls, Electrical Engineering

Designing, Service, Training, Consulting, Management


Controls, PLC and Automation Projects and Training / Workshop:

- Consular for SCADA – Water and Waste Water Projects

- Teaching Automation / PLC and HMI to Sr. and Jr. Engineers, technician and managers

- Consultant and QC the Control System design for Fortune 100 Companies, public projects

- Programmed the Control Systems include: PLC, HMI, VFD, Servo, Encoder

- Program the Motion Control for high speed equipment, and fully automatic equipment

- Design the Remote-Control System for Control & Electrical panel, PLC, VFD over Web

- In-house and formal training for PLC, HMI, VFD, Motion Control, Electrical Control Panel

- Using the new technology with purpose of reducing the Electrical Panel cost

- Design the Remote-Control System for reducing the Down-Time, fast responding for control

- Design Flow Chart Process for fully automated production line with Scara Robots (pick n place, vision, lazy susan tray, conveyor)

- Designed the Control System for fully automated stations with Robots (Pick n Place, Vision), PLC, HMI,Servo drive

- Programmed the Control System for Gantry Robot with Robot (Pick n Place), PLC, HMI, Drive

- Designed the Control System for Web Printing system with PLC, HMI, Drive and servo drive

- Programmed PLC system for High Speed Web Printing system with 100,000 impressions /hr

- Implemented electrical machine control of large scale machinery, Remote I/O , Drive

- Troubleshot, modified, repaired and commissioned Mitsubishi PLC, HMI and VFD

- Designed the Control System Flow Chart with use Visio Studio, Solid Work and AutoCAD

- Designed hardware such as electrical devices, PLC, HMI VFD, Soft Stare in different brand such as Siemens-S7, AB, Schneider, Automation-Direct

- Designed the hardware PLC wiring, hardware, networking, HMI application, diagrams

- Programmed PLC/ HMI: Siemens, Allen Bradley, Compact Logix System, RS Logix 5000 WonderWare, Moscad, ScadaPack, RTO and Radio

- Designed the control logic, SAMA logic, loop diagrams and P&ID, PLC

- Designed ProfiBus fiber optic network and supervised commissioning

- Designed the controls system include programming, installation, commissioning, and troubleshooting for different PLC

- Expert in Rockwell Automation, Siemens, Omron and other PLC and HMI brands


Electrical Projects:

- Designed the Medium Voltage Generator System- Two 2000 MW for Water Treatment Plant

- Design the Medium Voltage Single Line Diagram using AutoCAD and ReVit

- Design the Electrical System for Commercial building for Fortune 100 Companies

- Analyses the Medium Voltage Single Line Diagram

- Using SKM Software for Short Circuit protection

- Designed the Electrical Control Panel based on the CE and CSA, NFPA 70 National code

- Using the AutoCAD (Electrical) for designing, generating the Blue Print, and Bill of Material

- Using AutoCAD for designing the Electrical Panel, VFD, Soft Start, PLC and HMI

- Analyzed and designed OSB quality process modification to reduce waste time

- Designed over 120 Industrial Automation System for different industrial machine and production line

- Consulted and designed automation systems for Automobile Parts, Cement, Food and Beverage, Paper, and other





Some Samples of Controls, PLC and Automation Projects:


Automatic Car Parking and Picking System (ACP):
System facilitates parking and picking of cars and similar vehicles in a multi storied automated system which will accommodate more cars or vehicles in less space. It is fully automated systems which parks and pick up the car without drivers assistance. It is a straight drive in and out system which will automatically changes orientation of the vehicle. It is highly efficient and effective system which is less expensive and can be implemented in densely populates areas of the country
Furnace and Batching Process Automation (FAB):
Project involves design, supply, installation and commissioning of batching system in a Ferro alloy unit for batching of Ferro, silicon and manganese using PLC and SCADA system for controlling and monitoring the whole process of the plant. And also we control furnace operation and electrode slipping movement.
Oven Temperature Control (OTC):
Project involves design, development and implementation of oven temperature control process. We maintain & control the customer required temperature in each stages of the process (Ramping, Shoaking &amp Cooling)entered in SCADA. And also complete production report of the Oven.
Water Treatment Plant Automation (WTP):
Project involves design, development and implementation of Filter Bed Automation system comprising mainly of acquiring filter bed parameters and controlling flow through the beds and advising appropriate time upon which the automatic/manual back-wash is to be carried out. All the process can be monitored and controlled by SCADA in control room. And also complete production report of the WTP.
Chaffer Slitter Rewinder (CSR):
project involves automatic feeding, cutting, slitting and rewind the chafer material with respect to material tension. Based on the customer recipe selection the entire process will control. PLC, HMI, Drives are connected in Ethernet IP. Line Speed can be controlled by operator in HMI. And all the drives (Drum, Cutter,Winder, let off) power parameters shown in HMI.
Auto Doffing Textile:
Project involves textile automatic doffing process with respect to material feeding and productioncalculation. It’s a SPM Application for efficient and reliable production without man power.
Auto Rotary Brick SPM:
Project involves Automatic control of Rotary table Brick SPM with respect to material feeding and hydraulicpower pack. It’s a SPM Application for effective production.
Water Supply Scheme (Pump House) 25MGD (WSS) Automation:
Project involves design, development and implementation of Water Supply Scheme from river to pump house automation. The whole system comprising mainly of acquiring control with respect to flow, pressure,level, etc. All the pumps and valves process can be monitored and controlled by SCADA in control room.
Up gradation of Intouch Wonderware SCADA with AB SCADA System:
Project involves SCADA design, development and up gradation of AB Control logix L72 RS view SCADA to Intouch Wonderware Archestra system platform SCADA.
Up gradation of FATA Hunter Continuous Aluminum Caster Automation:
Project involves supply, installation and commissioning of Allen Bradley automation system (L72 control logix&amp Flex RIO’s) and Parker DC drive 590 with existing FATA hunter Caster casting system. The main task of the system is synchronizing the line speed with the casting Roller and Rewinder.
30MT Electric Arc Furnace and FES Automation:
Project involves Software installation and commissioning of Schneider Quantum 140 CPU PLC &amp Siemens S7 300/400 PLC’s. Our system controls Furnace operation, FES, Bag house, RLC &amp Hydraulic unit of the whole plant. And also monitoring &amp controlling of process parameters like panel temperatures, Oil &amp Water level,pressures, flow & Air pressures.
Continuous Casting Machine (2 Strand & 3 Strand) Automation:
Project involves Software installation and commissioning of AB Compact logix L35E PLC with Device net RIO’s&amp Powerflex Drives. The main task of the system is to control the withdrawal motors speed with respect to mould level in the mould jacket. Our system has automatic control for primary &amp secondary water cooling.Auto cutter, DRT, Shifter, OHCT, TOCB & amp packeter operations are automatically controlled in our system.Production reports such as total length, total weight, total number of billets &amp casting start end period data’sare logged in SQL data base and reports generated in pdf by using VBA code in factory Talk view.
SMS Electric Arc Furnace and FES AutomationProject involves Software revamping and commissioning work of Schneider Quantum 140 CPU PLC with hotstandby redundancy. Our system controls Furnace operation, FES, Bag house, RLC &amp Hydraulic unit of thewhole plant. And also monitoring &amp controlling of process parameters like panel temperatures, Oil & Waterlevel, pressures, flow & Air pressures.
Tire Building Machine Automation (TBM):
project involves software modification & commissioning of Allen Bradley Compact logix L33ERM withRemote Point IO’s, Panelview Plus 1000 HMI, Powerflex 525 drives and Kinetix 6500 Servo Motion drivecontrol (2 axis). Our system controls the Drum angle rotation and Bead linear movement by Motion drivesKinetix 6500 Servo. The main task of the system is to change the sequential process of the machine byRecipes selection. We control the Inner Liner, Ply conveyors, Tray, Let off, Breaker, and Cutter Motors usingPowerflex 525 Drives. All the drives &amp motion drives configured by TCPIP CIP generic. Servo drive drumspotting and bead Linear movement can set in HMI. Process Step selection recipe screen developed in HMI.Operator’s can also create/edit/save a recipe in the HMI. All the operations can monitor & control inpanelview plus 1000 HMI.
Reservoir Pumping Station Automation (RPS):
project involves software installation & commissioning support for Schneider Quantum controller CPU65150PLC with 5 CRA Remote IO drops. We Commissioned the PLC to Citech SCADA through Citech OFS OPCprotocol. The man task of the system is to maintain the pressure and flow of Raising Main lines. Pumps speeds controlled by PID for maintaining the flow & pressure of discharge. And also we control the throttlevalve using PID to control the over flow of the RM lines. All the process set points &amp interlocks can monitor & control in SCADA. Pump process controlled by different duty modes like 2 working 1 standby mode or runhour duty cycle. Periodic data logging & reports also generated by using cicodes